I’m quite tidy. But when I’m working, I should move from my chair to get any tool. So every tool I grasp ends on my table (because I’m too lazy to put it back), and after some days my work area turns into a mess, so later I should spend a lot of time putting everything in its place. But now I have this:
This is a really cool tool organizer: compact, cute, wheeled. Having your tools at hand, fast and easily, makes a difference. I’m in no way associated with Keter, and for sure there’re another brands similar products, but this is a great product.
When I was a CNC girl, I thought things like “Once you make one, you can do thousands, easily!”, “Acetal is the perfect plastic for precision parts and cuts like butter!”. OMG I was so naive. Making these parts were really a pain in the ass. That’s why.
Acetal has internal stresses. This mean that if you remove a significant mass from a block of acetal, the final shape will warp a bit. I knew that. But what I didn’t know was that sometimes this natural “stress relief” can take hours. So one day I was turning a lot of these parts, everyone having a perfect bearing fit. But then, on the next day, the bearing fit was really tight; the parts have had shrank a little bit. May be acetal I got wasn’t annealed? Or may be I should anneal these parts? (yes, plastic annealing is a topic).
BTW, in this specific case, a bearing housing should, ideally, not divert more than 5-7um from the nominal size: 10um less and the bearing will not fit; 10um more and the bearing fit will be too loose.
Now the other issue: long aluminum crosslide = noticeable thermal expansion. So the table temperature will change after stepper warm-up. And, it will change again after some machined parts. From what I remember a machined radius can easily divert 0.03um because of thermal expansion. And re–homming after temperature changes can be a bit misleading.
The good thing is that, once you understand these issues, making something to avoid or reduce them is not too hard. The bad is that now I have a full bag of black plastic decoracion parts (not the ones in the pictures, of course).
Have you ever checked your nose?. I did. Three ones. Here’s how it looks just after some retouch (saddly I didn’t take a before pic):
And here’s a nose from a new spindle (9/16″ through hole version). It’s not just aesthetics… trust me.
Now, if you are happy with your nose, please don’t worry.
Since a time ago I’ve got really lazy about writing things. So hereafter I will, mainly, publish just pictures of some of my work here: https://instagram.com/i3micro/. After all, pics are all what matter!